Even with the rising demand for green and alternative energy, the oil and gas industry remains the backbone of modern civilization. However, tightening government regulations and a more eco-conscious public are putting pressure on oil and gas OEMs for more accountability, better safety measures, and decreased emissions. While integrating digital technologies for better data tracking has been the focus for many, contract manufacturers for the oil and gas industry prioritize innovation in metal part design and production to ensure greater levels of efficiency, safety, and longevity.
Embracing Customization
Customization has been a cornerstone of oil and gas part metal production for decades. In order to meet strict tolerances and deliver parts that can withstand extreme temperatures, corrosive substances, and high-pressure conditions, contract manufacturers for the oil and gas industry have leaned hard on customized approaches to tooling and part design to drive higher levels of functionality and precision.
Alongside these methods, contract metal manufacturers now have access to more advanced technologies that are geared toward Industry 4.0 principles. With the advent of AI, machine learning, human-machine collaboration, and more sophisticated multi-axis robots, contract manufacturers for the oil and gas industry can design metal parts that meet exceedingly high standards and support innovation.
Elevating Functionality with Precision
New possibilities in precision also deliver higher levels of functionality in a wide range of applications. For instance, custom metal solutions allow manufacturers to craft gas turbine blades with more intricate airfoil shapes to ensure precise airflow and maximized energy conversion.
Similarly, contract manufacturers for the oil and gas industry can produce drilling bits with precise cutting edges and geometries tailored to specific geological conditions. The result is increased drilling efficiency and reduced wear on equipment, leading to less energy consumption and safer working conditions.
And that’s only the beginning. Custom metal solutions also present opportunities for more efficient pump systems, safer pressure vessels, and minimized valve leakages.
The Role of Contract Manufacturers for the Oil and Gas Industry
In order to achieve the levels of precision, efficiency, and safety that can support innovation in the oil and gas industry, contract metal part suppliers utilize a combination of manufacturing methods to deliver fully tailored solutions.
Metal Stamping and Sheet Metal Fabrication
Metal stamping bridges the gap between seamless integration and robust performance. In oil and gas applications, connections are critical to ensuring the steady flow of fluids and gases. With metal stamping, manufacturers can engineer connectors with extremely tight tolerances, guaranteeing optimal performance even in the harshest conditions. Whether it’s couplings for pipelines or intricate joints within drilling machinery, metal stamping delivers the precision necessary for every connection.
When it comes to protective enclosures that defend sensitive equipment from the elements, sheet metal fabrication is ideal. With sheet metal fabrication, contract manufacturers for the oil and gas industry can create custom enclosures that not only fit seamlessly around components but also provide protection against harsh environmental and operational conditions. Through this, contract manufacturers play a vital role in creating safer conditions and improving equipment performance and longevity.
CNC and Swiss Machining
Few manufacturing methods can achieve higher levels of precise complexity than CNC and Swiss machining. With CNC machining, contract manufacturers can produce extremely intricate components that optimize the functionality of applications and equipment, such as valve bodies and turbine blades.
At the same time, Swiss machining has emerged as the go-to method for creating small, sophisticated parts. In the oil and gas industry, every fraction of a millimeter matters. From pistons that demand minimal friction to gears that ensure seamless transmission, Swiss machining guarantees components that align with exacting specifications all while minimizing waste.
Designing for Sustainability in Oil and Gas
Through precision and custom parts, contract metal manufacturers are critical to innovating more sustainable solutions in an industry that receives criticism for being anything but. Integrating lightweight materials like advanced alloys reduces overall equipment weight, which contributes to lower fuel consumption and emissions.
OGS is an Experienced Contract Manufacturer for the Oil and Gas Industry
At OGS Industries, we’ve been a trusted contract manufacturer for the oil and gas industry for more than 60 years. Our three U.S.-based facilities are equipped with the latest in advanced manufacturing technologies, allowing us to provide next-level services in metal stamping, sheet metal fabrication, and CNC and Swiss machining.
With a client list that includes Fortune 1000 companies and a commitment to top-notch customer service, we strive to be a one-stop shop for all your metal manufacturing needs.
Are you looking for a metal manufacturing partner that can increase the efficiency and safety of your oil and gas systems? Get in touch with our team of experts today to get started.